60+
Presses
Capabilities · From Concept to Production
Advanced Metal Stamping Capabilities
With more than 60 line, progressive, and transfer presses up to 2,200 tons, Big Rapids Products provides precision metal stamping, tooling design, prototyping, engineering support, and high-volume production for automotive OEMs and Tier 1 suppliers.
From concept to production, we help customers reduce program risk through engineering-driven manufacturing and dependable execution.
Image Slot 01Hero Establishing Image
Image Selection Pending
Wide press line or plant-floor view showing scale, equipment, and an active manufacturing environment.
01 · Process
From Concept to Production
One manufacturing partner from design through launch.
Engineering, tooling, automation, and production teams work as one system—improving manufacturability, reducing handoffs, and supporting dependable execution from early review through stable production.
Image Slot 02Engineering & Tooling
Image Selection Pending
CAD review, surface scanning, tooling detail, or die-development activity with a technical human element.
- 01
Engineering & DFM
Review geometry, materials, tolerances, and production requirements early to improve manufacturability and reduce program risk.
- 02
Tooling & Prototypes
Connect tool design, prototype development, and production planning to support confident decisions before launch.
- 03
Metal Stamping
Match line, progressive, and transfer press capacity to demanding parts and high-volume production programs.
- 04
Welding & Assembly
Integrate stamped components, welding, hardware, and assembly to reduce handoffs and simplify supplier coordination.
- 05
Quality & Production
Validate the process, support launch, and maintain dependable execution through ongoing production.
02 · Capacity
Press Capacity
Capacity built for demanding programs.
2,200
Tons · Maximum
110 × 300
Inches · Maximum Bed
3
Line · Progressive · Transfer
Machine-by-machine tonnage, bed size, stroke, shut height, and feed details are maintained in the official press specification document.
03 · Services
Core Capabilities
Engineering, tooling, and production—connected.
Technical development and production services stay connected, giving customer teams a clearer path from part intent to repeatable manufacturing.
01
Metal Stamping
Line, progressive, and transfer stamping capacity supports complex components, varied materials, and high-volume automotive production.
02
Tool Design & Engineering
Complete engineering, print detailing, proposal drawings, and manufacturability improvements connect part intent to a production-ready process.
03
Digital Manufacturing
3-D surface modeling, surface-data scanning, full-scale plotting, and multi-axis machine programming strengthen development and tool execution.
04
Prototypes & Launch Support
Prototype development and coordinated launch support help teams validate decisions, resolve risk earlier, and move toward stable production.
05
Roll Forming
Roll-forming capabilities expand the available manufacturing approach for long profiles and programs requiring repeatable continuous forming.
06
Secondary Operations
Assembly and welding are coordinated in-house, while required coatings and specialized finishes can be managed through an established supply network.
04 · Integrated Production
Image Slot 03Finished Assembly
Image Selection Pending
Finished welded assembly or multi-part stamped component photographed with clear geometry and material detail.
Metal Assemblies
Simplify Your Supply Chain. Reduce Risk. Accelerate Production.
Purchasing and engineering teams need more than isolated components. By connecting precision stampings with welding, fastening, hardware insertion, and mechanical assembly, BRP helps reduce coordination burden and supports a smoother path from design through launch and production.
- Precision Metal Stampings
- Robotic Welding
- Resistance Welding
- Hardware Insertion
- Clinching & Fastening
- Mechanical Assembly
- Value-Added Subassemblies
- Production-Ready Assemblies
01
Reduce Supplier Risk
Consolidate stamping, joining, and assembly with one accountable manufacturing partner.
02
Improve Manufacturing Efficiency
Coordinate processes, tooling, quality, and launch activity through a connected team.
03
Lower Total Program Costs
Reduce duplicated handling, transportation, administration, and avoidable handoffs.
04
Improve Quality
Build quality controls around the complete assembly instead of isolated component steps.
05 · Joining
Image Slot 04Welding & Automation
Image Selection Pending
Robotic welding cell, weld-detail close-up, or operator working alongside production automation.
Automotive Welding Services
Engineering-driven welding. Production-proven results.
BRP combines welding process knowledge, production automation, and in-process verification to support durable multi-component assemblies for automotive OEM, Tier 1, and Tier 2 programs.
Integrating stamping, welding, and assembly under one manufacturing system reduces supplier complexity, limits handoffs, and gives launch teams a clearer path to stable production.
- 01Robotic GMAW / MIG
- 02Projection Welding
- 03Resistance Welding
- 04Controlled Pulse Resistance Welding
- 05Manual Welding
- 06Semi-Automated Welding
- 07Multi-Component Assemblies
- 08Weld Monitoring
- 09In-Process Quality Verification
06 · Quality
Quality Systems
Producing quality. Delivering confidence.
Quality is built into the manufacturing process through validation, dimensional inspection, statistical controls, and automotive-focused systems.
01
IATF 16949:2016
A quality-management system aligned with the demands of automotive production.
02
PPAP Validation
Disciplined production-part approval supports launch readiness and customer requirements.
03
CMM Inspection
Dimensional inspection helps confirm parts and processes against defined specifications.
04
Process Capability
Statistical process information supports control, consistency, and ongoing production confidence.
Your next manufacturing partner should reduce risk—not add it.
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